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Demo portfolio with fictional content. Built by Talltolk.
Deniz ArslanMechanical CAD
PRJ-04 · AutoCAD · 2024

Flange drill jig

Drill jig with hardened bushings and toggle clamps that cut set-up time per part.

123456ABCD1601002× 15.00Ø8 g6 LOCATING PINWORKPIECE (REF)DRILL BUSHING Ø6 F7TOGGLE CLAMP 90 kgfNOTES1. DIMS IN MM2. BASE: AL 6082-T63. BUSHINGS DIN 1794. POSITION TOL. ±0.015. ENGRAVE PART NO.TITLEFLANGE DRILL JIGORTHOGRAPHIC VIEWDWG NO.PRJ-04-20SCALE1:2SHEET2/3MATERIALALUMINIUM 6082-T6DRAWND. ARSLANSTATUSDEMO
Description

A drill jig for a cylindrical flange housing. The workpiece sits on a V-block against two locating pins and is held by toggle clamps, so the operator can load it in seconds.

Layout and detailing were done in AutoCAD, with DIN 179 bushings positioned to ±0.01 mm.

Specifications
MaterialAluminium 6082-T6 · steel bushings
Tolerances±0.01 bushing position
SoftwareAutoCAD 2024
Year2024
CategoryFixtures
ClientFictional machine shop
Drawing set · 3 sheets
  • 123456ABCDISOMETRIC VIEWPRJ-04 · AUTOCAD · 2024TITLEFLANGE DRILL JIGISOMETRIC VIEWDWG NO.PRJ-04-10SCALE1:2SHEET1/3MATERIALALUMINIUM 6082-T6DRAWND. ARSLANSTATUSDEMO
    Isometric viewSheet 1/3
  • 123456ABCD1601002× 15.00Ø8 g6 LOCATING PINWORKPIECE (REF)DRILL BUSHING Ø6 F7TOGGLE CLAMP 90 kgfNOTES1. DIMS IN MM2. BASE: AL 6082-T63. BUSHINGS DIN 1794. POSITION TOL. ±0.015. ENGRAVE PART NO.TITLEFLANGE DRILL JIGORTHOGRAPHIC VIEWDWG NO.PRJ-04-20SCALE1:2SHEET2/3MATERIALALUMINIUM 6082-T6DRAWND. ARSLANSTATUSDEMO
    Orthographic viewSheet 2/3
  • 123456ABCD1601002× 15.00Ø8 g6 LOCATING PINWORKPIECE (REF)DRILL BUSHING Ø6 F7TOGGLE CLAMP 90 kgfNOTES1. DIMS IN MM2. BASE: AL 6082-T63. BUSHINGS DIN 1794. POSITION TOL. ±0.015. ENGRAVE PART NO.DETAIL A · SCALE 2.5:1TITLEFLANGE DRILL JIGDETAIL ADWG NO.PRJ-04-30SCALE2.5:1SHEET3/3MATERIALALUMINIUM 6082-T6DRAWND. ARSLANSTATUSDEMO
    Detail ASheet 3/3
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123456ABCDISOMETRIC VIEWPRJ-05 · FUSION 360 · 2023TITLEADJUSTABLE SENSOR BRACKETISOMETRIC VIEWDWG NO.PRJ-05-10SCALE1:1SHEET1/3MATERIALALUMINIUM 6061-T6DRAWND. ARSLANSTATUSDEMO
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